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VCI Preservation for Oil and Gas

Introduction

As the oil and gas industry continues to grow, companies are faced with the challenge of preserving equipment and materials from corrosion. Corrosion can cause damage to equipment, resulting in costly repairs and even shutdowns. To combat this issue, companies turn to VCI (volatile corrosion inhibitor) preservation products to provide protection against corrosion.

OneSource, in partnership with Daubert Cromwell, provides a range of VCI products specifically designed for the oil and gas industry. In this article, we will discuss the benefits and applications of each of these products.

Understanding Corrosion Control

Corrosion occurs when a material, usually a metal, undergoes chemical reactions with its environment. In the oil and gas industry, factors such as moisture, oxygen, and chemicals can accelerate the corrosion process, causing the deterioration of structures and equipment. Effective corrosion control is essential to minimize the adverse effects of corrosion on equipment, production, and safety.

VCI Products: A Comprehensive Product Range From Daubert Cromwell

Proud to partner with Daubert Cromwell. They offer many VCI (Volatile Corrosion Inhibitor) products to protect metal surfaces from corrosion. OneSource found various VCI Preservation products for application in preservation for the O&G industry. 

Here is a description of the different VCI products from Daubert Cromwell that OneSource offers for the O&G industry:

 

VCI Emitters

VCI Emitters are a type of VCI preservation product that releases a vapor into the air. This vapor protects metal surfaces from corrosion by forming a protective layer on the surface. VCI Emitters are ideal for protecting large, enclosed spaces like storage containers, tanks, and pipelines.

Benefits of VCI Emitters

  • Provides up to two years of corrosion protection
  • Non-toxic and non-flammable
  • Cost-effective solution for long-term preservation

Applications of VCI Emitters

  • Storage containers
  • Tanks
  • Pipelines
  • Other large, enclosed spaces

VCI Oil: Protection for Your Equipment and Machinery

VCI Oil is a specially formulated oil that incorporates corrosion inhibitors. When applied to a metal surface, it forms a protective barrier that prevents corrosion.

Benefits of VCI Oil

  1. Long-lasting protection: VCI Oil provides ongoing protection against corrosion, ensuring the longevity of your equipment.
  2. Moisture displacement: VCI Oil effectively displaces moisture from metal surfaces, further reducing the risk of corrosion.
  3. Easy removal: When necessary, VCI Oil can be easily removed using standard degreasing techniques.
  4. Compatibility: VCI Oil is safe for use with most metals, making it a versatile corrosion control solution.


Applications of VCI Oil

  1. Lubrication of moving parts: VCI Oil can be used to lubricate bearings, gears, and other moving components, protecting them from wear and corrosion.
  2. Preservation of equipment during storage or shipping: VCI Oil is ideal for safeguarding equipment against corrosion during periods of storage or transportation.
  3. Protection of metal surfaces in harsh environments: VCI Oil can be applied to metal surfaces exposed to corrosive conditions, ensuring their ongoing preservation.
VCI Oil Additive

Water Soluble VCI: Protecting Closed Systems in Oil and Gas

Water Soluble VCI is a type of VCI preservation product that is designed to be added to water-based systems. It protects metal surfaces from corrosion by forming a protective layer on the surface. Water Soluble VCI is ideal for use in cooling systems, water treatment plants, and other water-based applications.

Benefits of Water Soluble VCI

  • Non-toxic and non-flammable
  • Easy to use
  • Provides long-lasting protection against corrosion

Applications of Water Soluble VCI

  • Cooling systems
  • Water treatment plants
  • Other water-based applications
1200DC Water Based VCI

VCI Powder: Applications and Technical Details

VCI Powder is a dry powder that can be applied to metal surfaces to provide corrosion protection. The powder dissolves in moisture to create a protective layer on the surface. VCI Powder is ideal for protecting metal parts during storage or shipping.

Benefits of VCI Powder

  • Easy to apply
  • Provides long-lasting protection against corrosion

Applications of VCI Powder

  • Metal parts during storage or shipping
VCI Powder
VCI Powder Pouch Emitter
VCI Powder Pouch Emitter
VCI Powder Pouch Emitter

VCI Film

VCI Film is a type of VCI preservation product that is designed to be wrapped around metal parts to provide protection against corrosion. The film releases a vapor that forms a protective layer on the surface, preventing corrosion. VCI Film is ideal for use in the oil and gas industry for protecting metal parts during storage and shipping.

Benefits of VCI Film

  • Easy to use
  • Provides long-lasting protection against corrosion

Applications of VCI Film

  • Metal parts during storage or shipping
VCI Film
VCI Stretch film
VCI Poly Film Bag
VCI Bubble Wrap Film
VCI ZipLock Bag

Corrosion Preventive Coatings: Applications and Benefits

Corrosion preventive coatings are a type of wax that protects surfaces against corrosion. While they do not contain VCI, they are commonly used in conjunction with VCI products to provide additional protection against corrosion.

These coatings are available in a variety of forms, including liquid, aerosol, and paste. They can be applied to metal surfaces such as pipes, tanks, and machinery, as well as non-metal surfaces such as concrete and wood.

The benefits of corrosion preventive coatings include:

  • Provides an additional layer of protection against corrosion
  • Can be applied to a wide range of surfaces
  • Easy to apply
  • Cost-effective

When used in conjunction with VCI products, corrosion preventive coatings can help provide long-lasting protection against corrosion and extend the life of equipment and infrastructure.

Nox-Rust 5200 is a contact inhibitor that is sticky and brown and available in pail or aerosol
5400 Rust Preventive Oil With Petroleum Additives
EV9 Rust Preventive Oil

Grease

Grease is a type of lubricant that is used to reduce friction between moving parts. While it does not contain VCI, it is often used in the oil and gas industry to lubricate machinery and equipment.

The benefits of using grease in the oil and gas industry include:

  • Reduces friction and wear on machinery
  • Provides a barrier against moisture and contaminants
  • Can improve equipment performance and reliability

When used in conjunction with VCI products, grease can help provide additional protection against corrosion and extend the life of machinery and equipment.

Rust Preventative Grease

Conclusion

VCI preservation products offer an effective way to protect metal surfaces from corrosion in the oil and gas industry. By partnering with Daubert Cromwell, OneSource is able to provide a range of VCI products to meet the needs of our customers.

Whether you’re looking for VCI emitters, VCI oil, water-soluble VCI, VCI powder, VCI film, or corrosion preventive coatings, we have a product to meet your needs. By using VCI products in conjunction with corrosion preventive coatings and grease, you can help extend the life of your equipment and infrastructure and reduce maintenance costs over time.